I have a small crack in the wooden pickguard of my H-157 (the one in the PSP video. It's not a big issue, but I wondered how hard it would be to make another one. I'm not a woodworker, but I've got a few tools.
I picked up a piece of 4" x 24" x 1/8" basswood from Hobby Lobby. It was $4. I can get some Minwax black stain, and I think they have Minwax 15200 nitro lacquer at Lowes in a spray can. I can use the original guard as a pattern. All I need is the binding.
Checking on Amazon, MusicLilly has white plastic binding that will work. $8 with free shipping. It showed up today, so I'll run by Lowes and get the Mixwax. I've also got a can of Rustoleum acrylic enamel. The piece of basswood is about 24 inches, so I should be able to make a couple of pickguards, and have some scrap to try my hand at staining and binding.
One thing that surprised me with the binding is "how do they make any money?" It's $8. I looked at the Tracking and it was shipped from Guandong China to Hong Kong on Tuesday. It arrived in Miami Fla on Wednesday and passed through Customs. From there it went to Georgia and was handed off to USPS. It delivered today. The amazing part is that I shipped some cassettes to a fellow in Oregon a few weeks ago, and shipping alone was $10 via USPS. This thing came all the way from China for $2 less. AND they even threw in a free guitar pick.
Anyway, I'm going to give this thing a shot in the next week or two. I'll need to learn how to do the binding, but I've got 5 ft of binding to play with.
Oh yeah, at PSP, someone said that the trick to fixing the crack is to thin down some Titebond, work it into the crack and let it harden. I'll probably try to do that as well.